Die-cut adhesive film
Adhesive film punching enables the production of custom-shaped adhesive solutions for protection, construction, or technical function – exactly tailored to components and applications. Krückemeyer manufactures to order, including combined liner technology.
Klebefolie stanzen individuell
| Technique<\/td> | Punching using a band-steel cutting tool<\/td><\/tr> |
| Working width<\/td> | up to 600 mm<\/td><\/tr> |
| Thickness<\/td> | up to 10 mm<\/td><\/tr> |
| Tolerances<\/td> |
Technique<\/strong><\/td>| Continuous punching using punch-cylinder tooling<\/td><\/tr> | Working width<\/strong><\/td> | up to 250 mm<\/td><\/tr> | Thickness<\/strong><\/td> | up to 2 mm<\/td><\/tr> | Tolerances<\/strong><\/td> | |
| Technology | Register- and position-accurate punching with camera technology |
| Working width | up to 600 mm |
| Tolerances | ±0.2 mm |
Servo rotary die-cutting enables pinpoint- and register-accurate punching of adhesive films using a camera system. For self-adhesive films with, for example, embedded electronic components, punching is performed only at fixed, predefined positions to keep the functional areas fully intact.
| Technique | Material removal layer by layer |
| Feature I | Different shapes of various layers |
| Feature II | Internal cutouts, individually customizable |
| Feature III | Punching without damaging the backing |
During kiss-cutting of adhesive films, the carrier material is punched without cutting the backing. Multilayer films or laminate constructions can be processed in a targeted manner—each layer separately, with precisely defined punching depth.
| Technical Films | Electronics | Thermo | etc. |
| Protective Films | Surface protection | Product protection |
| Metal Foils | Aluminium | Copper | Deposition coatings |
| Plastic Films | PE | PP | PTFE | PI | PVC | etc. |
| Self-Adhesive Materials | Self-adhesive coated films |
| Non-Adhesive | Films without adhesive coating |
Single- and double-sided adhesive films can be processed when they are required as a die-cut part – for example, exactly matching your component. In general, punching/die-cutting is possible for all film materials, provided the material can be cleanly cut and wound.
| Adhesive dots | Custom diameters |
| Adhesive tapes | Custom dimensions |
| Custom adhesive die-cut parts | All 2D shapes |
| Adhesive pads & sheets | Custom dimensions |
| Carrier media | Roll stock & sheet goods | individual parts |
We typically punch your parts on a silicone-based carrier material. This allows us to supply them, depending on your needs, as roll stock, on sheets, or as individual parts – optimal for your workflow.
Häufige Fragen zum Klebefolien stanzen
During die-cutting of adhesive films, self-adhesive-coated films are precisely shaped into defined contours – exactly matched to the component geometry, surface, and assembly process.
The process is ideal when:
- precise adhesive solutions for high-volume production processes are required
- visible areas, openings, or functional windows must be integrated
- manual trimming should be avoided
- a fast, reliable application in the production process is required
Die-cut adhesive films ensure reproducible quality and reduced assembly times.
Almost all commercially available self-adhesive films can be processed, including:
- PET-, PP-, PE-, or PVC adhesive films
- protective and surface films
- transfer adhesive films
- functional and insulating films
- multilayer laminates
- films with customized, modified adhesive layers
- one- and two-sided adhesive films
Additionally, laminations, coatings, or one- or two-sided adhesive adjustments are possible.
The achievable precision depends on the material build-up and film thickness.
Thanks to modern punching technology and optical quality control, tight tolerances and high repeatability are possible – even for delicate contours or internal cutouts.
Depending on the application, different finishing options are available:
- Loose individual pieces
- On rolls (for automatic application)
- On sheets
- With finger lift or peel-off aid
- With positioning or fixing aids
- With modified liner (paper or film backing)
- As a multi-layer, ready-to-install composite solution
The configuration is precisely aligned with the later application process - manual, semi-automatic, or fully automatic.
Cost-effectiveness is determined by:
- Film type and material thickness
- Type and thickness of the adhesive
- Contour complexity
- Tooling effort
- Quantity
- Additional processes such as lamination or liner changes
- Packaging requirements
Modular production steps enable both prototypes and series production to be cost-effective.
For an accurate calculation, the following information is helpful:
- Technical drawing or die-cut contour
- Material specification or functional requirements
- Film thickness and adhesive type
- Preferred delivery form
- Annual or project quantity
- Information on the application process
The more detailed the information, the more precisely we can develop the optimal solution.
Samples and pilot runs can be produced on short notice.<\/p>
Through flexible stamping and converting processes, fast development cycles are possible – ideal for validations, tests, or ramp-ups in production.<\/p>
Ja, Klebefolien können als Rollenware für automatische oder halbautomatische Applikationsprozesse vorbereitet werden. Dabei sind unter anderem Rollenkern, Wickelrichtung, Abstand der Stanzteile, Liner, Entgitterung und Bauteilorientierung wichtig.
Für eine Anfrage sind Stanzkontur, Maße, Materialwunsch, Klebstoffanforderung, Folienstärke, Lieferform und Stückzahl hilfreich. Zusätzlich sollte beschrieben werden, auf welcher Oberfläche die Klebefolie eingesetzt wird, ob sie manuell oder automatisiert appliziert wird und welche Funktion sie erfüllen soll.
Der Aufwand hängt von Folientyp, Klebstoffsystem, Materialdicke, Kontur, Toleranz, Werkzeug, Stückzahl und Lieferform ab. Zusatzprozesse wie Kaschieren, Laminieren, Linerwechsel, Entgittern, Fingerlift oder besondere Verpackungsanforderungen können den Preis ebenfalls beeinflussen.
Ihr Ansprechpartner
Thomas Klein
- Expert in customized adhesive solutions
- Project business "adhesive technology"
- Over 20 years in the industry