Foam laser cutting

Laser-cut foam provides precisely cut components for sealing, insulation, or packaging applications – even for intricate shapes. Krückemeyer manufactures laser-cut foams that are precision-fit and ready for processing.

Manufacturing capabilities Send inquiry

Schaumstoff lasern individuell

Laser area	2,400 × 3,000 mm
Laser tolerances	±0.1 mm
Material thickness	up to 5 mm

We laser-cut foam in custom formats—from fine contours to large-format cuts.

Technique	Material removal layer by layer
Feature I	Different shapes of various layers
Feature II	Internal laser perforations
Feature III	Laser without damaging the backing

When laser-cutting multi-layer foam composites, individual layers can be selectively processed. This allows defined cutting depths, for example without damaging the backing.

Foams	PE \| PU \| etc.
EPDM \| Cellular Rubber	All cut- and wrapable types

In general, foam can be processed by laser up to a certain thickness – depending on material type, density, Shore hardness, and laser suitability.

Shapes<\/strong><\/td>	All 2D shapes<\/td><\/tr>
Strips<\/strong><\/td>	Custom dimensions<\/td><\/tr>
Dots<\/strong><\/td>	Custom diameters<\/td><\/tr>
Pads & Sheets<\/strong><\/td>

Häufige Fragen zum Schaumstoff lasern

In the laser cutting of foam, flexible or closed-cell materials are precisely separated along digital contours using a precise laser beam. Unlike traditional punching, no fixed tool is required – adjustments are made directly via CAD data.

This method is particularly advantageous when:

complex or highly detailed geometries are required
small batch sizes or prototypes are to be produced
frequent design changes are planned
no tooling costs should be incurred
clean, precise cut edges are desired

Laser cutting offers high flexibility and short response times in the development process.

Depending on material properties, different foam types can be processed, for example:

PE foams
PU foams
cellular rubber
thin sealing and damping foams
Certain laminated or self-adhesive foams

The technical feasibility depends on density, material thickness (Shore hardness), and the material's thermal behavior.

Pricing is largely influenced by:

Material type and thickness
Contour complexity
Cut length per part
Quantity
Data preparation (vector data required)
desired delivery form

Since no punching tool needs to be manufactured, tooling costs are eliminated. For very high quantities, however, an alternative process may be more economical.

Typically there is no fixed minimum order quantity.

The laser process is especially suitable for prototypes, small batches, or variable quantities. For larger production runs, we assess which process is technically and economically optimal.

For a quick and accurate quotation, the following information is helpful:

Vector file (e.g., DXF, AI or PDF)<\/li>
Material designation or functional requirements (e.g., seal, damping)<\/li>
Material thickness<\/li>
Quantity<\/li>
Preferred delivery form<\/li>
Information on application or installation<\/li><\/ul>
The clearer the requirements are defined, the more efficiently the implementation can proceed.<\/p>

Yes, samples and test parts can be produced on short notice.

This enables fit, compression properties, and process integration to be tested under real-world conditions prior to serial release — ideal for development and validation projects.